China Suppliers Factory for Precision CNC Machining of Complex Titanium Alloy and Plastic Parts
Project Description
POM Valve Body CNC Machining — Custom PMMA Connector, PMMA Filter, POM Valve Body CNC Machining
The Most Challenge Is What POM Valve Body Parts CNC Machining Manufacturing?
Both PC base and POM valve body need to be assembled with other parts and electronic devices to make the whole hole circulate. The whole device is suitable for medical applications — offering environmental protection, rigidity, and insulation. Most of the time, we consider injection molding; however, for verified rapid prototypes and low-volume production, we utilize vacuum casting and CNC milling to save time and cost.
The big valve body has more runners — including straight and inclined holes. POM material is very easy to deform. The six up-and-down holes are not in a straight line, yet all holes must connect and circulate. The upper hole size is 8mm, the lower hole size is 6mm, and there are 6 inclined holes. We have to rotate 5 different locations for machining.
Production Capability
- Own high-precision 5-axis CNC machining center and CNC lathe (tolerance: ±0.02mm)
- 5 sets of 5-axis CNC machining centers and 20 sets of CNC milling & turning machines
- Secondary finishing processes: anodizing, powder coating, painting, Alodine, PTFE coating, and more
How to Develop and Machine the Complex POM Valve Body Parts?
All medical parts require raw materials that comply with RoHS and FDA certification. Some electronic medical devices require PC or POM materials due to weight advantages and superior material performance compared to metal. All plastic materials are sourced from PMMA and POM, with a few components made from 6082 aluminum.
- Used 3D printing to test and verify features before the CNC machining process
- Applied 3D simulation programs to simulate the machining process and reduce risk
- Set up after-machining processes including polishing and thorough cleaning
- Established a rigorous machining process and inspection standard for consistent quality
Customer's Feedback For Our Precision POM Valve Body CNC Machining Process
Below are the customer's feedback and comments on our services. We helped them realize the complete product design and production. With our digital technology and experience, we achieve more challenges even in seemingly impossible cases. We will proceed with the next low-volume production, and we believe it will be even more perfect and smooth.
Creatingtec is focused on rapid manufacturing, prototype, and low-volume production services for various industries. We have completed this POM Valve Body parts CNC machining project, and we can also help you develop and manufacture other materials — ranging from PEEK, PC, and Nylon plastic to aluminum metal — providing cost reduction and production solutions as your one-stop manufacturer.
