USB end cap, Button and Glued Screen Injection Tooling Manufacturer

● USB end cap, Button , Glued Screen and metal body.

● Material: PC+ABS, PC, 7075 and 6063 aluminum.

● Finishing: Plastic parts with SPI18, and aluminum parts with anodizing and slik-screen.

● Parts machining process: Injection tooling, extrusion tooling, CNC machining, turning and surface finishing.

● Parts size: 150*50*25mm.

Production Capability For USB end cap Project Manufacturer

● Own 5 sets 5-axis CNC machining centers, 8 3+2 axis CNC milling machines, 10 sets 3 axis CNC machining, CNC turning and 8 sets injection machines.

● 2 sets slow-EDM, 2 sets larger Lathe, and 2 sets grinding machines under 0.005mm tight tolerance.

● The secondary finishing including anodizing, power coating and more.

The main challenge is the whole projects including plastic, metal and electronic devices assembly. The product parts appearance requirement is very high, ask us to inspect 100% without any flaw, and aluminum parts ask to make more 7 different anodizing colors without any colors distinction, then assembly with plastic parts. The final assembly that customers offers us the electronic devices for testing out and assembly.

Our engineering team make the production feasibility analysis for project before production, since this is one full project assembly.

The plastic parts, we make DFM report, Tooling layout, and mold flow analysis to ensure the 1^st shot succeed.

The metal parts, we also make CNC program simulate to ensure tool path planning before production.

First, Creatingtec team conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we makes the product DFM and projects purposed report for review before production.

Fabricating The Prototypes

The first run of prototypes was CNC machined from aluminum in a 5-step process:

1. CNC Program the Machines and Vacuum casting process.

2. Engineering Review and Revise The Production Process

3. Mount the Workpiece on the Machine and Adjust the Setup

4. Monitor Production and All Functions

5. Do adjustment the Cutting and Casting Programs When Necessary

These practices are typically repeated in any CNC machining project and castingprocess, the cutting programs used are unique for each part. We had to consider things like machine type, part geometry, tool type, and raw material, and steel materials.

In our prototype workshop, our mechanician will make the prototype succeed, and offers production feasible suggestion.

Most of the consumer electronics products including the plastic parts, metal parts, and electronic devices three parts then assembly together. And at stage of prototype for plastic parts, the product feature is very complex, so we have to used 5 axis CNC machining center, or Vacuum casting process to achieve. Of course, the product appearance includes better appearance, like anodizing, power coat, silk-screen and more.

Injection tooling parts ask us to further consider the whole process from single part machining, surface coating, and assembly, this is one very complex process.

When you have these consumer electronics and plastic parts inquires, you can send out inquire to below email address so our engineer team will discuss with you on each of production details, whatever you will ask 1pc or more 100000pc, we will make the best support to you based on cost-effective, tell us your requirement or expectation, our team will make it for you. You can start a new project now.

After most of the electronic device parts are CNC machined and plastic tooling, we will provide good finishing like anodizing, powder coating, and silk-screen.

Support and Cover parts, we need to do CNC machining, or Vacuum casting process, when mass production, we need to do injection tooling.

Enclosure: For the prototype and low-volume production, we have a 5 axis CNC machining center to complete and then do hard anodizing process to protect the surface. When mass production, we will have plastic tooling to complete.

We will ship these parts to our customers for assembling and testing out and will follow each of the details for parts function and a testing requirement to meet customers, then get us timely comments for new parts improvement, will do next production more perfect and smooth. we aim to help our customers to do the best effective products, good quality, and controlled cost as well as delivery time on time.

Creatingtec has the expertise and technology needed to bring your products to life accurately, quickly, and cost-effectively.

Whether you’re in a rush or have a product with highly complex parts, submit your projects drawings (including 2D and 3D drawings) , and our sales and engineering team will get in touch and discuss what you need to achieve your goals.

You’ll receive an affordable quote with no minimum volume requirements. Once accepted, our specialists will help optimize your project, produce the parts, and deliver them right to your doorstep.

I have been impressed by the team at Creatingtec every step of the way. The manufacturingprocess and product quality have been consistently excellent, every details of products have to be inspected, with electronic devices suitable great. The teams complete a great job for us.