China Medical Device Parts CNC Machining Suppliers - Precision Components from Leading Factory for Surgical Instruments
Project Description
Production Capability For Medical Devices Products CNC Machined Manufacturer:
What’s The Project Challenge For The Projects?
The main challenge is the product feature is very complex, we need to machining these surface one by one, and all of parts need be assembled and make function purposed. The materials itself is very hardness, and it is not easy to machining. The single part for special dimensions tolerance is under 0.01mm, ask all of parts can be assembled and functional.
Our engineering team have to use extended cutting tool, and 5 axis and 3+2 axis CNC milling machine to complete them. The parts include multi-angle holes (the 25 holes of the bone plate are distributed in 10 different angles), microchannels (with a width of only 100 μm), and thin-walled structures (with a thickness of 0.55 mm). Also, there are five holes are undercut, and a series of grooves along the tapered these holes are accurate hole under concentricity and tolerance control.
Deformation Control: Thin-walled parts are prone to deformation due to cutting force or clamping force. Therefore, flexible vise clamping and staged processing are required. For example, in the processing of aluminum alloy medical accessories, process optimization is needed to reduce the deformation rate from 5% to below 0.3%.
Quality traceability system: It is necessary to achieve full lifecycle data recording, including material batches, processing parameters, test reports, etc., to meet medical standards such as ISO 13485.
Cost and Efficiency Balance: Creatingtec offers suggestions for review. High-precision processing takes a long time (such as bone plates reaching 1 hour and 11 minutes), and efficiency needs to be improved through automation.
How To Understand and Make The Parts?
First, we conducted a careful design overview to understand the parts and suggest improvements. Then, we applied Positive Material Identification (PMI) to test the composition of the alloys.
Fabricating The Prototypes (CNC machined from aluminum in a 5-step process):
- CNC Program the Machines
- Engineering Review and Improve the Codes
- Mount the Workpiece on the Machine and Adjust the Setup
- Monitor Production and All Functions
- Do adjustment the Cutting Programs When Necessary
High precision CNC milling and turning machining: The mainstream technology achieves complex surface shaping through 5-axis linkage.
Mirror EDM process: Using the mirror EDM process for minor undercut features where CNC milling cannot reach.
Polishing and Surface finishing: Making the surface meet assembly and aesthetic needs. Titanium alloy and stainless steel parts undergo sonicleaning.
How To Develop and Manufacturing CNC Machining Medical Device Parts
Most medical device parts involve rapid prototyping and volume production. We utilize 5-axis CNC machines and turn-mill combinations to manage the complexity and ensure high quality.
We are dedicated to rapid prototyping and low-volume production (from 1pc to 100+pcs) for medical device parts, providing fast feedback and delivery. Our engineering team is ready to discuss production details to provide the most cost-effective support for your requirements.
Surface Finishing Options After CNC Machining
We provide various finishing services to meet aesthetic and functional needs:
Customer Feedback & Manufacturing Excellence
We ship parts to customers for assembly and testing, following every detail to ensure function requirements are met. Our goal is to help customers produce the most effective products with high quality, controlled costs, and on-time delivery.
"Creatingtec delivered these complex new products quickly and professionally. The prototypes met the high standard I demand from any supplier and are currently being great-tuned before the applications for patent are submitted."
Creatingtec has the expertise to bring your products to life accurately and quickly. Submit your 2D and 3D drawings, and our team will provide an affordable quote with no minimum volume requirements.