China USB End Cap, Button, and Glued Screen Injection Tooling – High-Quality Suppliers and Factory
Project Description
Components: USB end cap, Button, Glued Screen and metal body
Material: PC+ABS, PC, 7075 and 6063 aluminum
Finishing: Plastic parts with SPI18; aluminum parts with anodizing and silk-screen
Process: Injection tooling, extrusion tooling, CNC machining, turning and surface finishing
Parts Size: 150 × 50 × 25 mm
- Own 5 sets 5-axis CNC machining centers, 8 sets 3+2 axis CNC milling machines, 10 sets 3-axis CNC machining, CNC turning and 8 sets injection machines.
- 2 sets slow-EDM, 2 sets larger lathe, and 2 sets grinding machines under 0.005mm tight tolerance.
- Secondary finishing including anodizing, powder coating and more.
What's The Project Challenge For The Projects?
The main challenge is the whole projects including plastic, metal and electronic devices assembly. The product parts appearance requirement is very high, ask us to inspect 100% without any flaw, and aluminum parts ask to make more 7 different anodizing colors without any colors distinction, then assembly with plastic parts. The final assembly that customers offers us the electronic devices for testing out and assembly.
🔍 Plastic Parts: We make DFM report, tooling layout, and mold flow analysis to ensure the 1st shot succeeds.
🔩 Metal Parts: We make CNC program simulation to ensure tool path planning before production.
📋 Engineering Review: Our engineering team makes a full production feasibility analysis before any production begins, since this is one complete project assembly.
How To Understand and Make The Whole Project?
First, Creatingtec team conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we make the product DFM and project proposed report for review before production.
The first run of prototypes was CNC machined from aluminum in a 5-step process:
- 1CNC Program the Machines and Vacuum casting process.
- 2Engineering Review and Revise The Production Process.
- 3Mount the Workpiece on the Machine and Adjust the Setup.
- 4Monitor Production and All Functions.
- 5Adjust the Cutting and Casting Programs When Necessary.
These practices are typically repeated in any CNC machining project and casting process; the cutting programs used are unique for each part. We had to consider things like machine type, part geometry, tool type, raw material, and steel materials.
In our prototype workshop, our mechanician will make the prototype succeed, and offers production feasible suggestions.
How To Develop and Manufacturing Injection Tooling Parts
Most consumer electronics products include plastic parts, metal parts, and electronic devices — three parts assembled together. At the prototype stage for plastic parts, the product features are very complex, so we have to use a 5-axis CNC machining center or vacuum casting process to achieve the required results. The product appearance includes better finishing options like anodizing, powder coat, silk-screen, and more.
💡 Injection tooling parts require us to further consider the whole process — from single part machining, surface coating, to final assembly. This is a very complex process.
When you have consumer electronics and plastic parts inquiries, you can send your inquiry to our team. Our engineers will discuss each production detail with you — whether you need 1 piece or more than 100,000 pieces, we will provide the best cost-effective support. Tell us your requirement or expectation, and our team will make it happen. You can start a new project now.
What's The Surface Finishing Can Be Done After CNC Machining and Injection Parts?
After most electronic device parts are CNC machined and plastic tooling is complete, we will provide quality finishing options:
Anodizing — Available in multiple colors with tight color consistency control
Powder Coating — Durable and uniform surface protection
Silk-Screen Printing — Precise graphic and text application
- Support and Cover Parts: CNC machining or vacuum casting process; injection tooling for mass production.
- Enclosure (Prototype & Low-Volume): 5-axis CNC machining center followed by hard anodizing to protect the surface.
- Enclosure (Mass Production): Plastic tooling to complete the process efficiently.
Customer's Feedback For Our Electronic Device Parts CNC Machined
We will ship these parts to our customers for assembling and testing, and will follow each detail for parts function and testing requirements to meet customer expectations. We collect timely comments for new parts improvement, making each production run more perfect and smooth.
🎯 We aim to help our customers achieve the best effective products — good quality, controlled cost, and on-time delivery.
Exceeding Expectations in Parts Manufacturing
Creatingtec has the expertise and technology needed to bring your products to life accurately, quickly, and cost-effectively.
Submit your project drawings (2D and 3D) and our sales and engineering team will get in touch to discuss your goals.
Receive an affordable quote with no minimum volume requirements.
Our specialists will optimize your project, produce the parts, and deliver them right to your doorstep.