China Suppliers Factory for High-Precision USB End Cap, Button and Glued Screen Injection Tooling
Project Description
🎨 Finishing: Plastic parts with SPI18; Aluminum parts with anodizing and silk-screen.
⚙️ Machining Process: Injection tooling, extrusion tooling, CNC machining, turning and surface finishing.
- Own 5 sets 5-axis CNC machining centers, 8 sets 3+2 axis CNC milling machines, 10 sets 3-axis CNC machining, CNC turning and 8 sets injection machines.
- 2 sets slow-EDM, 2 sets larger Lathe, and 2 sets grinding machines under 0.005mm tight tolerance.
- Secondary finishing including anodizing, powder coating and more.
What's The Project Challenge For The Projects?
The main challenge is the whole project including plastic, metal and electronic devices assembly. The product parts appearance requirement is very high — we are asked to inspect 100% without any flaw. Aluminum parts require more than 7 different anodizing colors without any color distinction, then assembly with plastic parts. The final assembly uses electronic devices provided by customers for testing and assembly.
🔍 Plastic Parts: We make DFM report, Tooling layout, and mold flow analysis to ensure the 1st shot succeeds.
🖥️ Metal Parts: We make CNC program simulation to ensure tool path planning before production.
📋 Engineering Team: Conducts full production feasibility analysis before production begins for every project assembly.
How To Understand and Make The Whole Project?
First, the Creatingtec team conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we make the product DFM and project proposal report for review before production.
The first run of prototypes was CNC machined from aluminum in a 5-step process:
- CNC Program the Machines and Vacuum Casting Process
- Engineering Review and Revise The Production Process
- Mount the Workpiece on the Machine and Adjust the Setup
- Monitor Production and All Functions
- Adjust the Cutting and Casting Programs When Necessary
These practices are typically repeated in any CNC machining and casting project. The cutting programs used are unique for each part — we consider machine type, part geometry, tool type, raw material, and steel materials. In our prototype workshop, our mechanicians will make the prototype succeed and offer production-feasible suggestions.
How To Develop and Manufacturing Injection Tooling Parts
Most consumer electronics products include plastic parts, metal parts, and electronic devices assembled together. At the prototype stage for plastic parts, the product feature is very complex, so we use 5-axis CNC machining centers or vacuum casting processes to achieve the desired result. Product appearance includes anodizing, powder coat, silk-screen, and more.
💡 Injection tooling parts require us to consider the whole process — from single part machining, surface coating, to final assembly. This is a very complex process that demands thorough planning and expertise.
When you have consumer electronics and plastic parts inquiries, you can send your inquiry to our engineering team. They will discuss every production detail with you — whether you need 1 piece or more than 100,000 pieces, we will provide the best cost-effective support. Tell us your requirements or expectations, and our team will make it happen. You can start a new project now.
What's The Surface Finishing Can Be Done After CNC Machining and Injection Parts?
After most electronic device parts are CNC machined and plastic tooling is complete, we provide high-quality finishing options.
- Support and Cover Parts: CNC machining or vacuum casting for prototypes; injection tooling for mass production.
- Enclosure: 5-axis CNC machining center for prototypes and low-volume production with hard anodizing. Plastic tooling used for mass production.
Customer's Feedback For Our Electronic Device Parts CNC Machined
We ship parts to our customers for assembling and testing, following each detail for parts function and testing requirements. We collect timely feedback for new parts improvement to make each production run more perfect and smooth. We aim to help our customers achieve the best effective products — good quality, controlled cost, and on-time delivery.
Exceeding Expectations in Parts Manufacturing
Creatingtec has the expertise and technology needed to bring your products to life accurately, quickly, and cost-effectively.
📁 Whether you're in a rush or have a product with highly complex parts, submit your project drawings (including 2D and 3D drawings), and our sales and engineering team will get in touch and discuss what you need to achieve your goals.
💰 You'll receive an affordable quote with no minimum volume requirements. Once accepted, our specialists will help optimize your project, produce the parts, and deliver them right to your doorstep.
Customer's Feedback
I have been impressed by the team at Creatingtec every step of the way. The manufacturing process and product quality have been consistently excellent — every detail of the products has been inspected, with electronic devices fitting suitably great. The team completed a great job for us.