Precision CNC Machining of PMMA and POM Parts by Leading China Suppliers and Factory for Complex Designs
Project Description
The Most Challenge Is What POM Valve Body Parts CNC Machining Manufacturing?
Both PC base and POM valve body need to be assembled with other parts and electronic devices, making the whole hole circulate. The whole device is suitable for medical devices, under environmental protection, with rigidity and insulative properties. Most of the time, we have to consider injection molding for them; however, when we have verified rapid prototype and low-volume production, we have to consider vacuum casting and CNC milling processes to save time and cost.
⚠️ Key Machining Challenge: The big valve body has more runners, including straight and inclined holes. POM material is very easy to deform. The up and down six holes are not in a straight line, and all holes need to be connected. The upper hole size is 8mm, the lower hole size is 6mm, and there are 6 inclined holes. We have to rotate 5 different locations for machining them.
🏭 Production Capability
- Production for PMMA connector parts CNC machining & POM Valve Body parts CNC machined
- Own high precision 5-axis CNC machining center and CNC lathe (±0.02mm tolerance)
- 5 sets of 5-axis CNC machining centers and 20 sets of CNC milling & turning
- Secondary finishing processes: anodizing, powder coating, painting, Alodine, PTFE coating, etc.
How to Develop and Machine the Complex POM Valve Body Parts?
All medical parts require raw materials that must comply with ROHS and FDA certification. Some electronic medical devices require PC or POM material to machine their components due to parts' weight and material performance being better than metal material.
All plastic materials are from PMMA and POM, with a few materials from 6082 aluminum.
🔧 Step-by-Step Development Process
- Use 3D printing to test and verify the feature for the CNC machining process.
- Use 3D program simulation of the machining process to reduce risk.
- Set up the after-machining process including polishing and cleaning up.
- Set up a good machining process and inspection standard.
Customer's Feedback For Our Precision POM Valve Body CNC Machining Process
Below are the customer's feedback and comments on our services. We have helped him to realize the whole product design and production. We own digital technology and experience to achieve more challenges even in some seemingly impossible cases. We will do the next low-volume production, and we believe that this will be more perfect and smooth.
Creatingtec is focused on rapid manufacturing, prototype, and low-volume production services for various industries. Today, we have completed this POM Valve Body parts CNC machining. Of course, we also can help you to develop and manufacture other materials ranging from PEEK, PC, Nylon plastic material to aluminum metal materials, to do cost reduction and production solutions — making us your one-stop manufacturer.
