Precision CNC Machining of Complex PMMA and POM Parts by China Suppliers and Factory
Project Description
POM Valve Body CNC Machining
Custom PMMA Connector, PMMA Filter, POM Valve Body CNC Machining
The Most Challenge in POM Valve Body Parts CNC Machining Manufacturing
Both PC base and POM valve body need to be assembled with other parts and electronic devices to make the whole fluid circuit work. The whole device is suitable for medical applications, meeting environmental protection requirements, with rigidity and insulative properties. Most of the time, we have to consider injection molding; however, when verifying rapid prototypes and low-volume production, we consider vacuum casting and CNC milling processes to save time and cost.
⚠️ Key Machining Challenge: The big valve body features multiple runners, including straight and inclined holes. POM material is very easy to deform. The six holes (top and bottom) are not in a straight line, yet all holes must be connected and allow flow. The upper hole size is 8mm, the lower hole size is 6mm, and there are 6 inclined holes — requiring rotation to 5 different positions during machining.
🏭Production Capability — PMMA Connector & POM Valve Body CNC Machining
🎯High-precision 5-axis CNC machining center and CNC lathe (tolerance: ±0.02mm)
🔩5 sets of 5-axis CNC machining centers and 20 sets of CNC milling & turning machines
🎨Secondary finishing processes: anodizing, powder coating, painting, Alodine, PTFE coating, and more
How to Develop and Machine the Complex POM Valve Body Parts?
All medical parts require raw materials that comply with RoHS and FDA certification. Some electronic medical devices require PC or POM material components due to their weight advantages and material performance being superior to metal. All plastic materials are sourced from PMMA and POM, with a few components made from 6082 aluminum.
- Used 3D printing to test and verify part features before CNC machining
- Applied 3D program simulation of the machining process to reduce risk
- Set up after-machining processes including polishing and cleaning
- Established a rigorous machining process and inspection standard
- All materials comply with RoHS and FDA certification requirements
- Materials include PMMA, POM, and 6082 aluminum as needed
Customer's Feedback for Our Precision POM Valve Body CNC Machining Process
Below are the customer's feedback and comments on our services. We helped them realize the complete product design and production. We own the digital technology and experience to achieve more challenges even in seemingly impossible cases. We will continue with the next low-volume production run, and we believe it will be even more perfect and smooth.
Creatingtec is focused on rapid manufacturing, prototype, and low-volume production services for various industries. We have completed this POM Valve Body parts CNC machining project, and we can also help you develop and manufacture other materials — ranging from PEEK, PC, and Nylon plastic materials to aluminum metal — to deliver cost-reduction and production solutions as your one-stop manufacturer.
