High-Quality USB End Cap, Button, and Glued Screen Injection Tooling from China Suppliers and Factory

• USB end cap, Button, Glued Screen and metal body.
• Material: PC+ABS, PC, 7075 and 6063 aluminum.
• Finishing: Plastic parts with SPI18, and aluminum parts with anodizing and silk-screen.
• Parts machining process: Injection tooling, extrusion tooling, CNC machining, turning and surface finishing.
• Parts size: 150*50*25mm.

The main challenge is the whole projects including plastic, metal and electronic devices assembly. The product parts appearance requirement is very high, ask us to inspect 100% without any flaw, and aluminum parts ask to make more 7 different anodizing colors without any colors distinction, then assembly with plastic parts. The final assembly that customers offers us the electronic devices for testing out and assembly.

Our engineering team makes the production feasibility analysis for the project before production, since this is one full project assembly.

• Plastic parts: We make DFM report, Tooling layout, and mold flow analysis to ensure the 1^st shot succeeds.
• Metal parts: We also make CNC program simulation to ensure tool path planning before production.

First, Creatingtec team conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we make the product DFM and project proposed report for review before production.

1. CNC Program the Machines and Vacuum casting process.
2. Engineering Review and Revise The Production Process.
3. Mount the Workpiece on the Machine and Adjust the Setup.
4. Monitor Production and All Functions.
5. Do adjustment the Cutting and Casting Programs When Necessary.

These practices are typically repeated in any CNC machining project and casting process; the cutting programs used are unique for each part. We had to consider things like machine type, part geometry, tool type, raw material, and steel materials.

In our prototype workshop, our mechanician will make the prototype succeed, and offers production feasible suggestions.

Most consumer electronics products include plastic parts, metal parts, and electronic devices — three parts assembled together. At the prototype stage for plastic parts, the product feature is very complex, so we have to use 5-axis CNC machining centers or vacuum casting processes to achieve the required quality. The product appearance includes better finishing, like anodizing, powder coat, silk-screen and more.

Injection tooling parts require us to further consider the whole process from single part machining, surface coating, and assembly — this is a very complex process.

After most of the electronic device parts are CNC machined and plastic tooled, we will provide quality finishing options including anodizing, powder coating, and silk-screen.

We will ship these parts to our customers for assembling and testing, and will follow each detail for parts function and testing requirements to meet customer expectations. We then receive timely comments for new parts improvement, making each production run more perfect and smooth. We aim to help our customers achieve the best effective products — good quality, controlled cost, and on-time delivery.

Creatingtec has the expertise and technology needed to bring your products to life accurately, quickly, and cost-effectively.

Whether you're in a rush or have a product with highly complex parts, submit your project drawings (including 2D and 3D drawings), and our team will get in touch to discuss what you need to achieve your goals.