High-Quality USB End Cap, Button, and Glued Screen Injection Tooling from China Factory | Reliable Suppliers
Project Description
- USB end cap, Button, Glued Screen and metal body.
- Material: PC+ABS, PC, 7075 and 6063 aluminum.
- Finishing: Plastic parts with SPI18, and aluminum parts with anodizing and silk-screen.
- Parts machining process: Injection tooling, extrusion tooling, CNC machining, turning and surface finishing.
- Parts size: 150*50*25mm.
Production Capability For USB End Cap Project Manufacturer
5 sets 5-axis CNC machining centers, 8 sets 3+2 axis CNC milling machines, 10 sets 3-axis CNC machining, CNC turning and 8 sets injection machines.
2 sets slow-EDM, 2 sets larger Lathe, and 2 sets grinding machines under 0.005mm tight tolerance.
Secondary finishing including anodizing, powder coating and more.
What's The Project Challenge For The Projects?
The main challenge is the whole project including plastic, metal and electronic devices assembly. The product parts appearance requirement is very high, asking us to inspect 100% without any flaw, and aluminum parts require more than 7 different anodizing colors without any color distinction, then assembly with plastic parts. The final assembly has customers providing electronic devices for testing and assembly.
How To Understand and Make The Whole Project?
First, the Creatingtec team conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we make the product DFM and project proposed report for review before production.
The first run of prototypes was CNC machined from aluminum in a 5-step process:
- CNC Program the Machines and Vacuum casting process.
- Engineering Review and Revise The Production Process.
- Mount the Workpiece on the Machine and Adjust the Setup.
- Monitor Production and All Functions.
- Do adjustment of the Cutting and Casting Programs When Necessary.
These practices are typically repeated in any CNC machining project and casting process; the cutting programs used are unique for each part. We had to consider things like machine type, part geometry, tool type, raw material, and steel materials.
In our prototype workshop, our mechanician will make the prototype succeed and offer production feasibility suggestions.
How To Develop and Manufacturing Injection Tooling Parts
Most consumer electronics products include plastic parts, metal parts, and electronic devices — three parts assembled together. At the prototype stage for plastic parts, the product feature is very complex, so we have to use a 5-axis CNC machining center or vacuum casting process to achieve the required quality. The product appearance includes better finishing options like anodizing, powder coating, silk-screen and more.
Injection tooling parts require us to further consider the whole process — from single part machining, surface coating, to assembly. This is a very complex process.
When you have consumer electronics and plastic part inquiries, you can send your inquiry to our team and our engineers will discuss with you each production detail — whether you need 1 piece or more than 100,000 pieces, we will provide the best cost-effective support. Tell us your requirements or expectations, and our team will make it happen. You can start a new project now.
What's The Surface Finishing Can Be Done After CNC Machining and Injection Parts?
After most electronic device parts are CNC machined and plastic tooled, we provide premium finishing options including anodizing, powder coating, and silk-screen.
Customer's Feedback For Our Electronic Device Parts CNC Machined
We ship these parts to our customers for assembling and testing, following each detail for parts function and testing requirements. We obtain timely feedback for new parts improvement, making each subsequent production run more perfect and smooth. We aim to help our customers achieve the best effective products — excellent quality, controlled costs, and on-time delivery.
Exceeding Expectations in Parts Manufacturing
Creatingtec has the expertise and technology needed to bring your products to life accurately, quickly, and cost-effectively.
Whether you're in a rush or have a product with highly complex parts, submit your project drawings (including 2D and 3D drawings), and our sales and engineering team will get in touch and discuss what you need to achieve your goals.
You'll receive an affordable quote with no minimum volume requirements. Once accepted, our specialists will help optimize your project, produce the parts, and deliver them right to your doorstep.
Customer's Feedback
I have been impressed by the team at Creatingtec every step of the way. The manufacturing process and product quality have been consistently excellent — every detail of the products has been inspected, with electronic devices fitting great. The team did a great job for us.