China USB End Cap, Button & Glued Screen Injection Tooling Supplier - High Precision Factory Components
Project Description
- USB end cap, Button, Glued Screen and metal body.
- Material: PC+ABS, PC, 7075 and 6063 aluminum.
- Finishing: Plastic parts with SPI18, and aluminum parts with anodizing and silk-screen.
- Parts machining process: Injection tooling, extrusion tooling, CNC machining, turning and surface finishing.
- Parts size: 150*50*25mm.
5 sets 5-axis CNC machining centers, 8 sets 3+2 axis CNC milling machines, 10 sets 3-axis CNC machining, CNC turning and 8 sets injection machines.
2 sets slow-EDM, 2 sets larger Lathe, and 2 sets grinding machines under 0.005mm tight tolerance.
Secondary finishing including anodizing, powder coating and more.
Full in-house production capability from raw material to finished assembly, supporting prototype to mass production.
What's The Project Challenge For The Projects?
The main challenge is the whole projects including plastic, metal and electronic devices assembly. The product parts appearance requirement is very high, ask us to inspect 100% without any flaw, and aluminum parts ask to make more 7 different anodizing colors without any colors distinction, then assembly with plastic parts. The final assembly that customers offers us the electronic devices for testing out and assembly.
🔍 Engineering feasibility analysis is conducted before every production run, since this is one full project assembly.
🧩 Plastic parts: DFM report, tooling layout, and mold flow analysis to ensure the 1st shot succeeds.
🖥️ Metal parts: CNC program simulation to ensure tool path planning before production.
How To Understand and Make The Whole Project?
First, Creatingtec team conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we make the product DFM and project purposed report for review before production.
The first run of prototypes was CNC machined from aluminum in a 5-step process:
- 1 CNC Program the Machines and Vacuum casting process.
- 2 Engineering Review and Revise The Production Process.
- 3 Mount the Workpiece on the Machine and Adjust the Setup.
- 4 Monitor Production and All Functions.
- 5 Do adjustment to the Cutting and Casting Programs When Necessary.
These practices are typically repeated in any CNC machining project and casting process; the cutting programs used are unique for each part. We had to consider things like machine type, part geometry, tool type, raw material, and steel materials.
In our prototype workshop, our mechanician will make the prototype succeed, and offers production feasible suggestions.
How To Develop and Manufacturing Injection Tooling Parts
Most of the consumer electronics products including the plastic parts, metal parts, and electronic devices three parts then assembly together. At the stage of prototype for plastic parts, the product feature is very complex, so we have to use 5-axis CNC machining center, or vacuum casting process to achieve. Of course, the product appearance includes better appearance, like anodizing, powder coat, silk-screen and more.
Injection tooling parts ask us to further consider the whole process from single part machining, surface coating, and assembly — this is one very complex process.
📩 When you have consumer electronics and plastic parts inquiries, send your inquiry to our engineering team. We will discuss each production detail with you — whether you need 1 pc or more than 100,000 pcs, we will make the best cost-effective support for you.
Tell us your requirement or expectation, and our team will make it for you. You can start a new project now.
What's The Surface Finishing Can Be Done After CNC Machining and Injection Parts?
After most of the electronic device parts are CNC machined and plastic tooling, we will provide good finishing options:
Anodizing
Powder Coating
Silk-Screen
Support and Cover Parts: CNC machining or Vacuum casting process for prototypes; injection tooling for mass production.
Enclosure: For prototype and low-volume production, a 5-axis CNC machining center is used, followed by hard anodizing to protect the surface. For mass production, plastic tooling is used to complete.
Customer's Feedback For Our Electronic Device Parts CNC Machined
We will ship these parts to our customers for assembling and testing out and will follow each of the details for parts function and testing requirements to meet customers' expectations. We then get timely comments for new parts improvement, making each production run more perfect and smooth.
🎯 We aim to help our customers achieve the best effective products — good quality, controlled cost, and on-time delivery.
Exceeding Expectations in Parts Manufacturing
Creatingtec has the expertise and technology needed to bring your products to life accurately, quickly, and cost-effectively.
📐 Whether you're in a rush or have a product with highly complex parts, submit your project drawings (including 2D and 3D drawings), and our sales and engineering team will get in touch and discuss what you need to achieve your goals.
✅ You'll receive an affordable quote with no minimum volume requirements. Once accepted, our specialists will help optimize your project, produce the parts, and deliver them right to your doorstep.
Customer's Feedback
I have been impressed by the team at Creatingtec every step of the way. The manufacturing process and product quality have been consistently excellent. Every detail of the products has been inspected, with electronic devices fitting suitably great. The teams complete a great job for us.