China USB End Cap, Button, and Glued Screen Injection Tooling Supplier | High-Quality Factory Components

• USB end cap, Button, Glued Screen and metal body.
• Material: PC+ABS, PC, 7075 and 6063 aluminum.
• Finishing: Plastic parts with SPI18, and aluminum parts with anodizing and silk-screen.
• Parts machining process: Injection tooling, extrusion tooling, CNC machining, turning and surface finishing.
• Parts size: 150×50×25mm.

The main challenge is the whole project including plastic, metal and electronic devices assembly. The product parts appearance requirement is very high, asking us to inspect 100% without any flaw, and aluminum parts ask to make more than 7 different anodizing colors without any color distinction, then assembly with plastic parts. The final assembly includes electronic devices provided by customers for testing and assembly.

Our engineering team make the production feasibility analysis for the project before production, since this is one full project assembly.

First, Creatingtec team conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we make the product DFM and project purposed report for review before production.

The first run of prototypes was CNC machined from aluminum in a 5-step process:

1. CNC Program the Machines and Vacuum casting process.
2. Engineering Review and Revise The Production Process.
3. Mount the Workpiece on the Machine and Adjust the Setup.
4. Monitor Production and All Functions.
5. Do adjustment the Cutting and Casting Programs When Necessary.

These practices are typically repeated in any CNC machining project and casting process; the cutting programs used are unique for each part. We had to consider things like machine type, part geometry, tool type, raw material, and steel materials.

In our prototype workshop, our mechanician will make the prototype succeed, and offers production feasible suggestions.

Most consumer electronics products include plastic parts, metal parts, and electronic devices assembled together. At the prototype stage for plastic parts, the product feature is very complex, so we have to use 5-axis CNC machining centers or vacuum casting process to achieve the desired result. Of course, the product appearance includes better finishes like anodizing, powder coat, silk-screen and more.

Injection tooling parts require us to further consider the whole process from single part machining, surface coating, and assembly — this is one very complex process.

After most electronic device parts are CNC machined and plastic tooling completed, we will provide good finishing like anodizing, powder coating, and silk-screen.

We will ship these parts to our customers for assembling and testing, following each detail for parts function and testing requirements to meet customer expectations. We get timely comments for new parts improvement, making each next production more perfect and smooth. We aim to help our customers achieve the best effective products — good quality, controlled cost, and on-time delivery.

Creatingtec has the expertise and technology needed to bring your products to life accurately, quickly, and cost-effectively.

Whether you're in a rush or have a product with highly complex parts, submit your project drawings (including 2D and 3D drawings), and our sales and engineering team will get in touch and discuss what you need to achieve your goals.

You'll receive an affordable quote with no minimum volume requirements. Once accepted, our specialists will help optimize your project, produce the parts, and deliver them right to your doorstep.