China Medical Device Parts CNC Machining Factory - Precision Suppliers for Surgical Instruments и Equipment
Project Description
Production Capability For Medical Devices — CNC Machined Manufacturer
- 5 sets of 5-axis CNC machining centers and 8 sets of 3+2 axis CNC milling machines
- 2 sets slow-EDM, 2 sets larger lathe, and 2 sets grinding machines under 0.005mm tight tolerance
- Secondary finishing including anodizing, powder coating, chemical nickel-plating and more
What's The Project Challenge For The Projects?
The main challenge is the product feature is very complex — we need to machine these surfaces one by one, and all parts need to be assembled and made functional. The materials themselves are very hard and not easy to machine. The single part special dimensional tolerance is under 0.01mm, requiring all parts to be assembled and functional.
Our engineering team uses extended cutting tools, 5-axis and 3+2 axis CNC milling machines to complete them. The parts include multi-angle holes (25 holes of the bone plate distributed in 10 different angles), microchannels (width of only 100 μm), and thin-walled structures (thickness of 0.55 mm). Five holes are undercut, with a series of grooves along the tapered holes requiring accurate concentricity and tolerance control.
Thin-walled parts are prone to deformation due to cutting force or clamping force. Flexible vise clamping and staged processing (coarse/semi-finish/finish machining carried out in stages) are required. For example, in the processing of aluminum alloy medical accessories, process optimization reduces the deformation rate from 5% to below 0.3%.
Full lifecycle data recording is required, including material batches, processing parameters, and test reports, to meet medical standards such as ISO 13485.
Customers often demand competitive prices including material and machining process. Creatingtec offers these suggestions to customers for review. High-precision processing takes a long time (e.g., total processing time for bone plates reaching 1 hour and 11 minutes), and efficiency is improved through automation such as double workstation systems.
How To Understand and Make The Parts?
First, we conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we applied Positive Material Identification (PMI) to test the composition of the alloys used in the tools and parts.
Fabricating The Prototypes
The first run of prototypes was CNC machined from aluminum in a 5-step process:
- CNC Program the Machines
- Engineering Review and Improve the Codes
- Mount the Workpiece on the Machine and Adjust the Setup
- Monitor Production and All Functions
- Adjust the Cutting Programs When Necessary
How To Develop and Manufacturing CNC Machining Medical Device Parts
Most medical device parts' CNC machining includes rapid prototyping and volume production. When making 2–4 prototypes, we consider using 5-axis CNC machines and turn-mill combination to manufacture them, followed by post-machining finishing processes.
Medical device parts require us to consider the whole process from single part machining, surface coating, and assembly — this is a very complex process.
We are dedicated to rapid prototyping and low-volume production for medical device parts, providing fast feedback and delivery with high quality. We manufacture CNC machined medical device parts across the whole industry — whether you need 1 pc or more than 100 pcs, we can meet your requirements.
When you have medical device parts CNC machining inquiries or customized parts, send your inquiry to our email so our engineering team can discuss each production detail with you. Whatever you need — 1 pc or more than 100 pcs — we will make the best cost-effective support for you. Tell us your requirement or expectation, and our team will make it happen. You can start a new project now.
What Surface Finishing Can Be Done After CNC Machining?
After most medical device parts are CNC machined, we provide high-quality finishing options:
For Actuating Device parts, after CNC milling, turning, and EDM processing, we apply polishing and sonicleaning to achieve the required aesthetic and functional finish.
Customer's Feedback For Our Medical Parts CNC Machined
We ship these parts to our customers for assembling and testing, following each detail for parts function and testing requirements to meet customer expectations. We then receive timely comments for new parts improvement, making each subsequent production more perfect and smooth. We aim to help our customers achieve the best effective products with good quality, controlled cost, and on-time delivery.
Exceeding Expectations in Parts Manufacturing
Creatingtec has the expertise and technology needed to bring your products to life accurately, quickly, and cost-effectively.
Whether you're in a rush or have a product with highly complex parts, submit your project drawings (including 2D and 3D drawings), and our sales and engineering team will get in touch and discuss what you need to achieve your goals.
You'll receive an affordable quote with no minimum volume requirements. Once accepted, our specialists will help optimize your project, produce the parts, and deliver them right to your doorstep.
Creatingtec delivered these complex new products quickly and professionally. The prototypes met the high standard I demand from any supplier and are currently being fine-tuned before the applications for patent are submitted.